Tesla's much-anticipated Cybertruck, unveiled by CEO Elon Musk in 2019, has encountered repeated delays, largely attributed to the ambitious decision to clothe the electric pickup in ultra-hard stainless steel.

The distinctive feature of dent-resistant steel, chosen for the Cybertruck's outer shell, has presented a formidable challenge for Tesla. The steel, arriving in coils resembling oversized rolls of toilet paper, has proven resistant to the automaker's efforts to flatten this dense material, according to individuals familiar with the process cited by The Wall Street Journal.

The intricate task of molding this metal, compounded by supply chain disruptions and design intricacies, has impeded Tesla's progress in bringing the Cybertruck to fruition. Despite Musk's initial introduction of the Cybertruck in 2019, the company only manufactured its inaugural model in July, consistently falling behind on projected timelines. Just days before Musk's latest self-imposed deadline for Cybertruck shipments, Tesla has started showcasing them in showrooms. Musk, addressing investors recently, acknowledged the "enormous challenges" faced by the company in scaling up production and achieving profitability with the pickups, citing complications associated with new technology.

In a candid admission, Musk conceded, "We dug our own grave with Cybertruck." While many automakers opt for lighter materials like aluminum to enhance vehicle efficiency, Musk diverged from this trend, advocating for the less malleable but heavier stainless steel for the Cybertruck. Despite the advantage of not requiring a paint job, Tesla plans to subject its trucks to a surface finishing process for uniformity, as reported by the Journal.

Tesla executives assert that the chosen metal will endow the pickups with increased durability, strength, and resistance to corrosion. Musk, known for his bold claims, touts the Cybertruck as virtually bulletproof, thereby claiming it withstood an entire drum magazine from a submachine gun and an arrow fired by controversial podcast host Joe Rogan. These assertions, coupled with the delays and challenges encountered during production, add layers of complexity to the narrative surrounding the Cybertruck's development.

The incorporation of ultra-hard stainless steel, while contributing to the distinctive and robust identity of the Cybertruck, has undeniably presented unforeseen hurdles. The difficulties in molding and processing this material, coupled with broader production challenges, exemplify the intricate balancing act that automakers face when introducing groundbreaking designs and materials to the market. As Tesla grapples with these obstacles, the future trajectory of the Cybertruck, a symbol of innovation and audacity, remains closely watched in the automotive industry.