Mammoet Successfully Orchestrates Complex Logistics for World's Largest Propane Dehydration Plant in Saudi Arabia

In the heart of Saudi Arabia, the world's largest propane dehydration plant (PDH) is taking shape, and Mammoet has played a pivotal role in ensuring the successful and efficient assembly of its critical components. This accomplishment has not only minimized port charges but also alleviated congestion at the construction site, facilitating the project's progress.

Saudi Arabia, in its pursuit of economic diversification, is witnessing remarkable growth in the petrochemical sector. With ambitious plans to allocate over one-third of its oil output to chemical production by 2030, numerous new facilities are springing up across the Kingdom to support this vision.

Among these new ventures, the most prominent is a colossal propane dehydration plant being constructed by Samsung Engineering for Advanced Polyolefins Company (APOC) within the bustling confines of Jubail Industrial City. This plant is slated to produce an impressive 840,000 metric tons per year of propylene, effectively earning its title as the world's largest PDH plant. Once operational, it will significantly bolster Saudi Arabia's total propylene output, marking an increase of over 60%.

However, projects of this magnitude are not without their immense challenges. A constant stream of prefabricated components must be meticulously orchestrated to arrive on-site in precisely the right sequence to ensure their safe and accurate installation.

Recognizing the intricacies of this ambitious project, Mammoet devised a meticulously planned and integrated solution aimed at streamlining operations while minimizing risks. This approach was rooted in Mammoet's unwavering commitment to efficiency and safety. The company's team of experts took comprehensive control of the entire spectrum of logistics, from the transport of components from the factory to their final placement on the foundation.

Mammoet's proficiency in both inland and marine transportation played a pivotal role in the safe and timely delivery of 15 massive pipe rack modules. These modules, measuring up to an astonishing 46 meters in length and 33 meters in height, presented a formidable logistical puzzle. Additionally, their weight, reaching up to 1,900 metric tons, posed an extraordinary challenge.

To overcome these hurdles, Mammoet orchestrated a sequence of six consecutive voyages, transporting these colossal modules from a fabrication facility located in the United Arab Emirates (UAE) to their final destination in Saudi Arabia. Furthermore, the strategic utilization of a nearby yard as a laydown facility proved instrumental in optimizing sequencing, reducing congestion at the on-site location, and streamlining the overall operations.

As Saudi Arabia continues to advance its vision for a thriving petrochemical industry, the successful collaboration between Mammoet and APOC serves as a prime example of the global expertise required to bring such ambitious projects to fruition.